On Wednesday, October 26, 2022
Hot work tool steels can be hardened partially or completely by traditional heat-treating operations . Their hardness stays in the range of 55 HRc even if the tempering temperature reaches 600° C (about 1100° F) which allows the use of these steels for components or tools working at elevated temperatures. This is especially important when making parts or tools for machines forming molten aluminum or other low-melting temperature metals and plastics. They are subjected to wear by friction, erosion at elevated temperatures as well as thermal fatigue. For the longevity of the machines and tools, both the core properties and the surface properties of the steel are important.
Thermochemical surface engineering, such as nitriding, further increases properties of friction, erosion and thermal fatigue [2-5]. This is possible since alloying elements in these steels, such as especially chromium, form very hard and thermally stable nitrides such as CrN.
Kinetics of Nitriding and Properties of the Nitrided Layer
Nitriding is a time-consuming process but properties of the nitrided layer overcome problems which can be encountered when only general heat treating, such as carburizing, carbonitriding and quench and temper, is used. The rate of nitriding is proportional to the square root of processing time but it is also exponentially increased by the temperature, see Fig. 1.
Effect of nitriding temperature and time on the case depth for H-13 steel.
Nitriding Temperatures for H-13 Steel
Processing temperatures for H-13 steel can typically be set comparatively high, > 1000° F since the hardness of this steel is at its maximum if tempering temperature is close to 1100° F. This allows for an expedited nitriding process. Nevertheless, nitrided layers generally don’t exceed 0.008” thickness in an effort to control costs.
Hardness of the nitrided layer formed in H-13 steel stays very high, above 70 HRc equivalent even for soft-core components, see Fig. 2.
Hardness profile of the H-13 sample nitrided at 525° C. Please note that the core hardness level is very low in this example and regardless of that, the case hardness is very high.
Nitrided H-13 Surface Hardness
Surface hardness HR15N is high and typically, depending on the case depth, is above 92.5. It should be mentioned that aluminum extrusion dies may benefit from a deep nitrided case since a majority of them fail because the stream of liquid aluminum at about 780°C washes out the surface. and This causes chemical dissolution of the steel and soldering Al to it [2-5]. The same requirement for deep case applies to some plastic tools especially those used for forming composites.
Nevertheless, thermal fatigue, often present in many of the higher temperature applications, can be better controlled when a very thin nitrided layer is formed. Attempting thick nitrided layers in those applications may have a negative effect on the performance and longevity of the tools. Also, the thickness of the compound zone (CZ or white layer) compared to the total thickness of the layer has to be limited as much as possible. The best thermal fatigue performance of the nitrided layer is when CZ of ɣ’-type is present at the surface. This guarantees that the surface stress is compressive.
Have a Question About Nitriding H-13 Hot Work Tool Steels? Contact us by filling out a form or call 319-232-5221.
Who is Doctor Glow?
Dr. Edward Rolinski, aka Doctor Glow, has been studying the plasma/ion nitriding phenomenon since the 1970s and is arguably one of the most knowledgeable people in North America when it comes to nitriding.
The doctor has written countless articles and whitepapers in industry publications and manuals. Some of his most noteworthy contributions include the chapter on "Controlling Plasma Nitriding" in ASTM International (2017) as well as "Nitriding of Titanium Alloys" in the ASM Handbook (2016).
Dr. Edward Rolinski is the Senior Scientist at Advanced Heat Treat Corp. (AHT) and has been employed at AHT since 1994.
LEARN MORE ABOUT DOCTOR GLOW VIEW HIS RECENT ARTICLES
1) HEAT TREATERS’S GUIDE, Practices and Procedures for Iron and Steels, 2nd Edition, ASM International 1995, pp. 581-613.
2) DIE CASTING, “High Performance Steels for Die Casting”, Brochure of KIND & Co EDELSTAHLWERK.
3) V. Joshi, A. Srivastava, R. Shivpuri and E. Rolinski, “Investigating ion nitriding for the reduction of dissolution and soldering in die-casting shot sleeves”, Surface and Coating Technology 163-164, 2003, pp 668-673.
4) V. Joshi, A. Srivastava, R. Shivpuri, E. Rolinski, “Investigating Tribochemical Behavior of Nitrided Die Casting Die Surfaces”, Proc. of the 6th International Tooling Conference Karlstad, Sweden, 10-13 September 2002. pp 961-977.
5) P. Ried, J. J. Moore, J. Lin, S. Carrera, S. Myers, A. Kunrath and B. Mishra, “Design Methodology for Optimized Die Coatings Used in Aluminum Pressure Die Casting”, CastExpo’05, St. Luis, Missouri, April 16-19, 2005, Die Casting Engineer Sep. 2005, pp. 40-55.
- edward rolinski
- gas nitriding
- plasma nitriding